Plough shear mixer is intended and enhanced on basis of main stream mixing technique and it is appropriate for mixing multi-material. Plough shear mixer can be used for the procedure of solid powder material, granule material. It is also capable of performing course mixing in which there is a necessity for extra liquid. These mixers are extensively preferred for application in building material, chemical, food etc.
Type of Material Selection
Material of plough dryer can be chosen from SS304, 316L, and 321, carbon steel, manganese steel, as well different material can also be used in mixture. Material is dissimilar among the part of contact with the raw material and the parts don`t contact with the material. Exterior treatment for SS contains mirror polishing sandblasting, polishing, wiredrawing all can be used in changed parts of a mixer.
Heavy Duty Driven Unit
The driven unit, power and output speed is diverse according to dissimilar processing, raw material, and starting method. Option for motor are energy saving motor, high efficiency, frequency motor, explosion-proof motors and general motors, variable Commonly used reducers are planetary gear reducer, universal gear reducer, cycloid reducer, F-series gear box R-series, and K-series. Commonly used connections are hydraulic coupler connection, pulley connection, and direct connection.
Ploughshear Mixer – High Speed Mixing Unit
The ploughshear mixer comprises of plough heads which can be dismountable, providing an option of easier replacement. Wear-resistance treatment is complete on the plough, making the plough is more modified to the rigorous wear conditions. Dissimilar main shaft agitators can be capable of according to the properties of raw materials.
Main shaft agitators are shaver-shaped paddle, saw-toothed plough, and ordinary plough; high speed choppers are multiple-piece cross blade and double-piece lotus blade.
Ploughshear mixer & dryer is a single shaft compulsory mixing equipments. Some sets of plough shears are installed on the main shaft in dislocation, which avoids the mixing dead zone in the structure. While processing, the material in the mixer tank moves in the direction of the votex centrifugal force generated by the constantly blending plough shears, hence to achieve scattering, dispersing and fast mixing of material.
In a plough shear mixer for materials like fiber or some damp agglomerate, a high-speed chopper can be placed in the mixer tank for scattering and dispensing the materials with combination of plough shear mixing agiator.
The position of the high speed choppers is set at a downward angle of 45 degrees (barrel side) of the plough shear mixer and the chopper heads stretch into the barrel. While mixing, materials are brought to the effective range of the chopper and sheared at high speed.
Sloping blades or plough blades are set on single shaft. When plough mixer is operating, the material is continuously mixed by the special structure. The dead corner is avoided with radial and longitudinal movement simultaneously, hence highly accurate mixing is achieved.
- Premix mortar.
- Sludge treatment.
- Recycling of tyre.
- Compost technology.
- Pesticide\Fertilizer\Feed.
- Building material.
- Textile&Dyestuff.
- Food additive.
- Plastic particle.
- Titanium application.
- Battery raw material.
- Modified starch.
Functions
Plough mixer effectively manages material inflow. Due to the high-speed and shape of plough agiator, centrifugal vortex action, material in the plough mixer moves in three-dimension and mixed effectively. This type of mixer is most suitable for dry powder, small fiber, granule, liquid and paste with low viscosity.
Performance & Technical Features
- Output capacity 100-10000liters.
- Powder Drive 3kw-55kw.
- Mixing time: 3-15 minutes.
- Changeable mixing agitators.
- Convenient adjustments.
Function Configuration
- Heating/cooling jacket.
- Sealing devices.
- Spraying devices.
- Chopper devices.
- Cleaning devices.
- Sampling devices.
- Drive controls.
Discharge
- Discharge controls.
- Manual self-locks.
- Pneumatic drive.
- Electric driven systems.
Discharge Valve
- Half spheric valves.
- Blossom dislocation valves.
- Cylinder dislocation valves.
- Butterfly valves.
- Ball valves.
- Slide valves.
